Fully Continuous Pyrolysis Plant‹

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Director 引领者

Director of machine manufacture industry, explorer of technological innovation.

Product Introduction

Fully Continuous Pyrolysis Plant

DOING fully continuous pyrolysis plant is developed using three core technologies: low-temperature pyrolysis technology, fully sealed technology and environmental exhaust gas purification technology. It can fully pyrolysis tire rubber powder and plastic particles to produce high value-added products such as fuel oil, carbon black, and steel wire (tires).

Fully continuous pyrolysis plant can continuously feed materials and discharge slag, truly achieving 24-hour continuous operation with a high safety and environmental protection factor. It realizes the harmless disposal and resource utilization of solid waste.

Pyrolysis Plant Purchase Schemes

Mini Small Skid-mounted Pyrolysis Plant

Features: Frame-type structure design, compact structure, small footprint, simple operation, convenient maintenance.
Processing capacity: 100KG/D, 500KG/D, 1T/D, etc.

Batch Pyrolysis Plant

Features: Cost effective, good stability, multiple functions, multiple scales, batch production operation.
Processing capacity: 1T/D, 2T/D, 5T/D, 10T/D, 12T/D, 15T/D, 18T/D, 20T/D, etc.

Semi-continuous Pyrolysis Plant

Small unit frame type oil refining equipment

Features: Automatic feeding, high temperature discharging, time and energy saving, economical and efficient choice for customers
Processing capacity: 10T/D, 12T/D, 15T/D, 18T/D, 20T/D, etc.

Fully Continuous Pyrolysis Plant

Features: Continuous feeding and slagging in closed state, 24 hours continuous operation, higher safety and environmental protection factor.
Processing capacity: 15T/D, 20T/D, 30T/D, 40T/D, 50T/D, etc.

Raw Materials and Products

Working Process

Pre-treatment: If the raw material is waste tires or waste rubber, it needs to be processed into rubber blocks/rubber powder. The process includes drawing, crushing, and grinding.
Main Equipment: Steel wire drawing machines, rubber tire crushers, tire cutting machines, tyre grinding machines, etc.

Feeding: Adopt the feeding auger to feed the rubber powder/rubber blocks, which is an environmentally friendly, safe and sealed feeding method.
Main Equipment: Feeding auger

Pyrolysis: Adopt new indirect heating method to ensure uniform heating effect and sufficient pyrolysis, while prolonging the service life of the pyrolysis reactor and making the equipment durable.
Main Equipment: Pyrolysis reactor

Condensation: Adopt innovative three-stage industrial condensation system to ensures that oil gas is fully condensed into liquid pyrolysis oil and improves oil yield.
Main Equipment: Buffer condensation tank, vertical condenser, horizontal condenser, condensation tower

Exhaust Gas Purification: Adopt environmental exhaust gas and flue gas purification technology to ensure the green and pollution-free emission, which can meet different countries' standards.
Main Equipment: Exhaust gas purification system, flue gas purification system, water film dust collector

Discharge: Adopt continuous sealed slag discharge design, which is safe, environmentally friendly and efficient.
Main Equipment: Carbon black transfer system, pulse dust collector, screw elevator

Video

Premium Quality

1
Condensation System: ① Multi-stage condenser design buffer condensation tank + vertical and horizontal condenser + condensation tower, improve condensation efficiency and oil yield; ② Shell and tube condenser design, oil flow inside the tube water flow outside the tube, zero contact between water and oil.
2
Exhaust Gas&Flue Gas Purification System: Ensure thatall emissions comply with EU EEA and US EPA standards, which is clean, environmentally friendly and pollution-free.The main body of the desulfurization and dedust tower is made of FRP, which is resistant to high temperature and acid and alkali corrosion, long service life.
3
Feeding&Discharging System: ①Ensure that solid products are transported in closed equipment and pipelines without dust leakage, which has a higher safety and environmental protection factor; ②The design of two-way discharging system ensures the efficiency of slag discharge;
4
Pyrolysis Reactor: ①Made of thick boiler steel plate/ Q245R/ 345R/ stainless national standard steel, anti-corrosion, anti-oxidation, which is durableand stable; ②Standard arc-shaped pressure head design, can withstand high temperature and high pressure, which is pressed in one piece and not easy to crack.

Welding Process: ①Automatic submerged arc welding process, prefabricated welding groove, welded on one side and formed on both sides to ensure that the equipment doesnot desolder or crack; ②The arc head and the pyrolysis reactor are smoothly welded and are not easily separated from the furnace body;

Technical Specifications

ltem	Details
Raw Materials	Waste rubber materials, waste tyre/tires, waste plastic, waste oil sludge, coal tar, aluminum plastic composite materials, medical waste, MSW(municipal solid waste), etc.
Final Products	Fuel oil, carbon black, steel wire, combustible gas, etc.
Model	Model	Processing Capacity
	DY-C-15	15 tons/ day
	DY-C-20	20 tons/ day
	DY-C-30	30 tons/ day
	DY-C-50	50 tons/ day(Support to customize lager capacity)
Machine Type	continuous type pyrolysis machine
Reactor Material	Q345R/ Q245R/ boiler plate/ 304/ 316 stainless steel
Thickness	14/ 16/ 18/ 20mm
Heating Type	Indirect heating
Heating Fuel	LPG, fuel oil, syn-gas, natural gas
Cooling Type	Circulating water cooling
Floor Area	Take a 50-ton machine as an example, 1200 square meters(length: 70 meters, width 17.5 meters)
Required Workers	1-2 workers per shift
Note	Multi-reactor design to ensure efficient pyrolysis effect

Batch V.S. Continuous Pyrolysis Plant

Batch Pyrolysis Plant

Continuous Pyrolysis Plant

Raw Material Status:No need for crushing or
pretreatment

Operating Status:Intermittent/Batch operation

Heating Type:Direct heating

Process Route:Cooling first and then slagging

Processing Capacity:1-20 tons/day

Equipment Cost: Relative low, cost-effective

Safety&Environmental Degree:High

Feeding&Slagging Method:Open feeding and slagging

Raw Material Status: Need to be small particles or powder

Operating Status:24h continuous operation

Heating Type:Indirect heating

Process Route:Direct slag discharge without cooling

Processing Capacity:15-50+ tons/day

Equipment Cost: Higher

Safety&Environmental Degree:Higher

Feeding&Slagging Method:Closed feeding and slagging