Batch Pyrolysis Plant

Director 引领者

Director of machine manufacture industry, explorer of technological innovation.

Product Introduction

Batch Pyrolysis Plant

Batch Pyrolysis Plant

DOING batch pyrolysis plant uses low-temperature pyrolysis technology to fully crack the polymers in organic waste such as waste tires/rubber/plastics/aluminum plastics/oil sludge and restore them to small molecules or monomer states. Eventually, we can get high value-added products such as fuel, carbon black, and steel wire. There are multiple scales of batch pyrolysis plants for sale, which meet the emission standard and have the advantages of stable&safe operation, long service life, etc.

Pyrolysis Plant Purchase Schemes

Mini Small Skid-mounted Pyrolysis Plant

Mini Small Skid-mounted Pyrolysis Plant
  • Waste tire refining equipment Features: Frame-type structure design, compact structure, small footprint, simple operation, convenient maintenance.
  • Waste tire refining equipment Processing capacity: 100KG/D, 500KG/D, 1T/D, etc.

Batch Pyrolysis Plant

Batch Pyrolysis Plant
  • Oil sludge refining equipment Features: Cost effective, good stability, multiple functions, multiple scales, batch production operation.
  • refinery equipment plant Processing capacity: 1T/D, 2T/D, 5T/D, 10T/D, 12T/D, 15T/D, 18T/D, 20T/D, etc.

Semi-continuous Pyrolysis Plant

Semi-continuous Pyrolysis Plant
  • waste plastic refining equipment Features: Automatic feeding, high temperature discharging, time and energy saving, economical and efficient choice for customers.
  • Tire refinery equipment manufacturer Processing capacity: 10T/D, 12T/D, 15T/D, 18T/D, 20T/D, etc.

Fully Continuous Pyrolysis Plant

Fully Continuous Pyrolysis Plant
  • Waste tire refining equipment factory Features: Continuous feeding and slagging in closed state, 24 hours continuous operation, higher safety and environmental protection factor.
  • waste plastic refining equipment Processing capacity: 15T/D, 20T/D, 30T/D, 40T/D, 50T/D, etc.

Raw Materials and Final Products

Tire refinery equipment manufacturers

Working Process

Old tire refining equipment

Feeding: Send solid waste raw materials into the pyrolysis reactor through the auto-feeder or manual feeding, close the furnace door and heat the reactor, and keep pyrolyzing waste raw materials in the absence of oxygen.
Main Equipment: Auto-feeder

Oil refining equipment

Pyrolysis: After the pyrolysis reactor is continuously heated to a certain temperature, the waste raw materials will be pyrolyzed to produce fuel oil, carbon black and syn-gas.
Main Equipment: Pyrolysis reactor

Tire refining equipment

Condensation: The oil gas first enters the buffer tank to buffer the flow rate and settle impurities, and then enters the three-stage condensation system to fully condense into oil.
Main Equipment: Buffer tank, vertical condenser, horizontal condenser, condensation tower, water seal

waste tire refining equipment

Exhaust Gas Purification: The non-condensable gas enters the exhaust gas purification system to remove harmful emissions such as H2S, and can be used to heat the pyrolysis reactor after purification, which is energy-saving and environmentally friendly.
Main Equipment: Exhaust gas purification system

Waste tire refining equipment

Flue Gas Purification: The flue gas generated during the pyrolysis process is treated by the flue gas purification system-desulfurization dedust tower, and then discharged up to standard.
Main Equipment: Desulfurization and de-dust tower, water film dust collector, pulse dust collector

Waste tire refining equipment

Carbon Black Slagging: The residual substance (carbon black) in the pyrolysis reactor, is discharged and collected through the carbon black transfer system.
Main Equipment: Carbon black air transfer system, screw elevator

Waste tire refining equipment

Steel Wire Collection: If your raw material is waste tires, when the temperature of the reactor drops below 50°C, use a wire drawing machine to pull out the steel wire in the reactor.
Main Equipment: Steel wire drawing machine

Video

Product Advantages

DOING Refining Equipment
  • 1

    Condensation System: Multi-stage condenser design(buffer condensation tank+ vertical and horizontal condenser + condensation tower), which can improve condensation efficiency and oil yield;

  • 2

    Welding Process: Automatic submerged arc-welding process, prefabricated arc-welding groove, welded on one side and formed on both sides to ensure that the equipment can work stably and does not desolder or crack;

  • 3

    Exhaust Gas&Flue Gas Purification System: Precise design purification system to ensure that all emissions comply with EU EEA and US EPA standards, which is clean, environmentally friendly and pollution-free.

  • 4

    Pyrolysis Reactor: Made of thick boiler steel plate/ Q245R/ 345R/ stainless national standard steel, withstand high temperature and high pressure; adopt standard arc-shaped pressure head design, which is pressed in one piece and not easy to crack;

  • 5

    Slagging System: The design of two-way slagging system ensures the efficiency of slag discharge; all solid products are transported in closed equipment and pipelines without dust leakage.

Technical Specifications

ltem Details
Raw Materials Waste rubber materials, waste tyre/tires, waste plastic, waste oil sludge, coal tar, aluminum plastic composite materials, medical waste, MSW(municipal solid waste), etc.
Final Products Fuel oil, carbon black, steel wire, combustible gas, etc.
Model Model Daily Processing Capacity
DY-0.1-0.5 100/ 500Kg
DY-1-5 1/ 2/ 5Ton
DY-10-15 10/ 12/ 15Ton
DY-18-20 18/ 20Ton(Support to customize lager capacity)
Machine Type Batch type pyrolysis machine
Reactor Material Q345R/ Q245R/ boiler plate/ 304/ 316 stainless steel
Thickness 14/ 16/ 18/ 20mm
Heating Type Direct heating
Heating Fuel LPG, fuel oil, syn-gas, natural gas
Cooling Type Circulating water cooling
Floor Area Take a 10 ton machine as an example,450-600 square meters(length: 30-35 meters, width 15 meters)
Required Workers 2-3 workers per shift
Note Support customization service

Project Case

  • tire refining equipment
  • waste tire refining equipment
    Waste tire refining equipment

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